Weight-bearing tracking service to control the load on the injured leg during rehabilitation
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Glatt et al.
ABSTRACT
Case: A 24-year-old female and a 38-year-old male sustained closed diaphyseal tibial fractures
and underwent intramedullary nailing of the tibia with fibular plating. Both patients used Smart
Crutch Tips™ attached to standard forearm crutches. Patient A was managed according to
standard of care and used the device in blinded mode without feedback. Patient B received real
time biofeedback and followed a personalized weight bearing prescription based on finite
element analysis of the postoperative CT scan, combined with a structured walking protocol of
five daily 500 step sessions. Radiographic and CT scan outcomes differed markedly. Patient A
demonstrated no callus formation at 8 weeks and minimal progression at 12 weeks. In contrast,
Patient B showed early bone formation at 4 weeks, cortical bridging at 8 weeks, and complete
radiographic union by 12 weeks. Patient B achieved 86% adherence to the prescribed loading
range, whereas Patient A demonstrated variable ambulation with consistently subtherapeutic
loading, plateauing at approximately 33% of body weight.
Conclusion: Personalized, FEA based weight bearing prescriptions combined with real time
biofeedback may optimize mechanical stimulation at the fracture site, enhance adherence, and
1accelerate radiographic bone union compared with standard weight bearing as tolerated
protocol. Larger controlled studies are warranted to validate these findings and to define the
role of individualized, data driven rehabilitation in fracture care.
Link to the ClinicalTrials.gov | NCT07138066
Brief Summary
The goal of this clinical trial is to learn whether personalized weight-bearing prescriptions using Smart Crutch Tips™ can improve recovery after surgery for extra-articular distal tibia fractures. The study will also assess how safe and practical this approach is in daily outpatient use.
Can a personalized weight-bearing program based on CT and finite element analysis help the fracture heal faster? Can it help patients return to full weight-bearing sooner? Can it reduce the fear of movement during recovery? Researchers will compare standard rehabilitation, AO Foundation-based recommendations, and personalized weight-bearing programs derived from finite element analysis (FEA) to determine which approach leads to faster healing, earlier mobility, and better outcomes.
Participants will: Use Smart Crutch Tips™ during walking for up to 24 weeks; Follow a personalized weight-bearing prescription based on CT scans and biomechanical modeling; Follow a specific walking plan with real-time audio and visual feedback; Attend eight follow-up visits over 36 weeks for clinical exams, x-rays, and CT scans; Complete online questionnaires about pain, activity, and fear of movement.
Link to the ClinicalTrials.gov | NCT07134257
Brief Summary
The goal of this clinical trial is to learn whether personalized weight-bearing prescriptions using Smart Crutch Tips™ can improve recovery after surgery for extra-articular proximal tibia fractures. The study will also assess how safe and practical this approach is in daily outpatient use.
Can a personalized weight-bearing program based on CT and finite element analysis help the fracture heal faster? Can it help patients return to full weight-bearing sooner? Can it reduce the fear of movement during recovery? Researchers will compare standard rehabilitation, AO Foundation-based recommendations, and personalized weight-bearing programs derived from finite element analysis (FEA) to determine which approach leads to faster healing, earlier mobility, and better outcomes.
Participants will: Use Smart Crutch Tips™ during walking for up to 24 weeks; Follow a personalized weight-bearing prescription based on CT scans and biomechanical modeling; Follow a specific walking plan with real-time audio and visual feedback; Attend eight follow-up visits over 36 weeks for clinical exams, x-rays, and CT scans; Complete online questionnaires about pain, activity, and fear of movement.
Link to the ClinicalTrials.gov | NCT07092579
Brief Summary
The goal of this clinical trial is to learn whether personalized weight-bearing prescriptions using Smart Crutch Tips™ can improve recovery after surgery for tibial shaft fractures. The study will also assess how safe and practical this approach is in daily outpatient use.
Can a personalized weight-bearing program based on CT and finite element analysis help the fracture heal faster? Can it help patients return to full weight-bearing sooner? Can it reduce the fear of movement during recovery? Does iterative walking in the early postoperative period support faster or better bone healing? Researchers will compare standard rehabilitation to different types of personalized weight-bearing programs to see which leads to faster healing, earlier mobility, and better outcomes.
Participants will: Use Smart Crutch Tips™ during walking for up to 24 weeks; Follow a personalized weight-bearing prescription based on CT scans and biomechanical modeling; Follow a specific walking plan with real-time audio and visual feedback; Attend six follow-up visits over 36 weeks for clinical exams, x-rays, and CT scans; Complete online questionnaires about pain, activity, and fear of movement.
https://drive.google.com/file/d/1wM1EgfgNMO-m2x0VqwrfPqUK_mgB0hE6/view?usp=sharing
Abstract
Purpose: To evaluate the effectiveness of immediate weight bearing feedback crutch tips, or so called “smart crutches” in assessing and promoting patient adherence to partial weight-bearing (PWB) protocols and to explore patient experiences with a device that provided real time feedback about weight bearing.
Methods: Twenty patients with lower extremity fractures who were allowed PWB utilizing real-time feedback crutch tips (RFC) were randomized into one of two groups: The feedback group used RFC (ComeBack Mobility, Kiev Ukraine), which provided real-time feedback on PWB compliance. The Control group also used RFC’s without real-time patient feedback. PWB compliance was defined as maintaining weight-bearing within ±10% of the prescribed range and was calculated as the percentage of steps meeting that threshold. Secondary outcomes included device usability and patient satisfaction, both assessed during the home rehabilitation period. Usability was measured via the System Usability Scale (SUS).
Results: The Intervention group demonstrated significantly higher PWB compliance than the Control group (73.60% vs. 21.10%, p < 0.01). The Intervention group reported an average SUS score of 84.25, indicating excellent usability. There were no complications or safety events related to the use of the devices. Patient satisfaction was evaluated through video interviews: patients interviewed in the Intervention group expressed high satisfaction and a strong willingness (10/10) to recommend the device for similar injuries.
Conclusion: RFCs were safe and effectively improved partial weight-bearing compliance during home rehabilitation. These findings support integrating such devices into wider clinical care to enhance patient outcomes and adherence to prescribed weight-bearing protocols.
Abstract
Introduction: Modified weight-bearing recommendations are commonly prescribed after surgical intervention for injuries to the lower extremity to reduce the risk of nonunion and delayed healing associated with load bearing through the injured limb and to combat the deleterious effects of immobility. The physical therapist (PT) in the acute care setting is likely to instruct patients after lower extremity injury in weight-bearing-restricted ambulation. A new device is now available for use in the training of weight-bearing status. The study examines whether the ComeBack Mobility crutch tip reporting weight-bearing on the lower extremity is a reliable and valid tool in determining force when compared with the gold standard force plate measurement of lower extremity weight-bearing.
Review of Literature: Previous studies have shown that patients are often not able to adequately learn or adhere to restrictive weight-bearing modifications. This may be due to an inability to provide immediate and ongoing feedback on weight-bearing. The new ComeBack Mobility crutch tip system is now available for the acute care PT to use in instruction and for patients to receive real-time feedback throughout their rehabilitation process.
Subjects: A sample of convenience of 6 able-bodied PTs was used.
Methods: Each subject performed 30 trials of axillary crutch-assisted weight-bearing ambulation using the new device. The weight-bearing reported by the device was compared with the weight-bearing measured through force plates via correlations, t tests, and Bland-Altman plot.
Results: The new device demonstrated moderate-good reliability in the measurement of non-weight-bearing and 50% partial weight-bearing in trials completed.
Discussion and Conclusion: The ComeBack Mobility crutch tip system could be useful and should be considered for clinical use as a reliable and valid tool in providing auditory feedback for compliance to a prescribed weight-bearing protocol. The system could be useful in the training of patients in the first use of crutches such as prior to discharge from an acute care hospital. Further research is needed with clinical populations as well as with varied weight-bearing protocols.
https://www.injuryjournal.com/article/S0020-1383(20)30851-2/abstract
Abstract
Background: Fracture healing outcome is to a great extent steered by the mechanical environment. The importance of early phase mechanical fracture stimulation is still controversially discussed, both clinically and scientifically. Furthermore, the role of fracture activity, defined as the number of stimulatory events per time, is particularly for the direct postoperative phase unknown.
Methods: Tibial defects of seven Swiss mountain sheep were stabilized with a dynamizable bone fixator, which allowed for defined interfragmentary motion by limiting the maximum axial displacement. The fixator was further equipped with a telemetric measuring unit to continuously log all occurring displacement events above a predefined amplitude threshold over an 8-weeks observation period. Callus size was measured over time from X-rays. Ultimate torsional strength of the healed defects was assessed after euthanasia.
Results: One animal had to be excluded from the experiment due to technical reasons. The remaining six animals exhibited consistently the highest fracture activity in week 1 post-operation with 6′029 displacement events per week for the animal with the lowest activity and 21′866 events per week for the most active animal. Afterwards fracture activity gradually decreased over time. Strong and significant correlations were found for fracture activity in week 1 and 2 with torsional strength of the healed bone (R ≥ 0.881, p ≤ 0.02). No significant correlations were observed at later timepoints. Fracture activity in week 1 and 2 also correlated strongly with the maximum callus area as measured from X-rays (R ≥ 0.846, p ≤ 0.034).
Conclusions: The data demonstrates a positive effect of, within limits, frequent fracture stimulation on bone healing and suggests the importance of the mechanical environment in the direct post-operative healing phase. Clinically, the findings may advocate for the concept of direct post-operative weight bearing. This, however, requires clinical validation and must be considered within the full clinical context including the risk for fixation failure from overloading.
https://pubmed.ncbi.nlm.nih.gov/34111297/
Abstract
The present review acknowledges the tremendous impact of Stephan Perren’s strain theory, considered with respect to the earlier contributions of Roux and Pauwels. Then, it provides further insight by examining how the concept of reverse dynamisation extended Perren’s theory within a modern context. A key factor of this more contemporary theory is that it introduces variable mechanical conditions at different time points during bone healing, opening the possibility of manipulating biology through mechanics to achieve the desired clinical outcome. The discussion focusses on the current state of the art and the most recent advances made towards optimising and accelerating bone regeneration, by actively controlling the mechanical environment as healing progresses. Reverse dynamisation utilises a very specific mechanical manipulation regimen, with conditions initially flexible to encourage and expedite early callus formation. Once callus has formed, the mechanical conditions are intentionally modified to create a rigid environment under which the soft callus is quickly converted to hard callus, bridging the fracture site and leading to a more rapid union. The relevant literature, principally animal studies, was surveyed to provide ample evidence in support of the effectiveness of reverse dynamisation. By providing a modern perspective on Stephan Perren’s strain theory, reverse dynamisation perhaps holds the key to tipping the balance in favour of a more rapid and reliable union when treating acute fractures, osteotomies, non-unions and other circumstances where it is necessary to regenerate bone.
http://biomechanics.ru/lib/files/32_0255.pdf
Abstract
A new quantitative tissue differentiation theory which relates the local tissue formation in a fracture gap to the local stress and strain is presented. Our hypothesis proposes that the amounts of strain and hydrostatic pressure along existing calcified surfaces in the fracture callus determine the differentiation of the callus tissue. The study compares the local strains and stresses in the callus as calculated from a finite element model with histological findings from an animal fracture model. The hypothesis predicts intramembranous bone formation for strains smaller approximately 5% and hydrostatic pressures smaller than 0.15 MPa. Endochondral ossification is associated with compressive pressures larger than about –0.15 MPa and strains smaller than 15%. All other conditions seemed to lead to connective tissue or fibrous cartilage. The hypothesis enables a better understanding of the complex tissue differentiation seen in histological images and the mechanical conditions for healing, delayed healing, or nonunions. (1999 Elsevier Science Ltd. All rights reserved.)
https://drive.google.com/file/d/1sZ3h2vfcyjX3U9ZetaQfOz6vd_VCyAqr/view
Although it is known that the mechanical environment affects the fracture healing process, the optimal conditions for the different stages of healing have not been defined. In the present studies, the influence of applying a very short period of axial micromovement with defined characteristics to healing fractures has been studied both in simulated and clinical tibial fractures. The fracture healing process is seen to be acutely sensitive to small periods of daily strain applied axially within two weeks of fracture. There are boundaries of strain magnitude and force of application of applied movement that, if exceeded, inhibit the healing process. The application of appropriate applied strain to clinical tibial fractures at a time shortly after injury, when most patients would be very inactive, appears to enhance the healing process when using external skeletal fixation.
https://www.frontiersin.org/journals/surgery/articles/10.3389/fsurg.2021.749209/full
Non-union rate after tibial fractures remains high. Apart from largely uncontrollable biologic, injury, and patient-specific factors, the mechanical fracture environment is a key determinant of healing. Our aim was to establish a patient-specific simulation workflow to determine the mechanical fracture environment and allow for an estimation of its healing potential. In a referred patient with failed nail-osteosynthesis after tibial-shaft fracture exchange nailing was performed. Post-operative CT-scans were used to construct a three-dimensional model of the treatment situation in an image processing and computer-aided design system. Resulting forces, computed in a simulation-driven workflow based on patient monitoring and motion capturing were used to simulate the mechanical fracture environment before and after exchange nailing. Implant stresses for the initial and revision situation, as well as interfragmentary movement, resulting hydrostatic, and octahedral shear strain were calculated and compared to the clinical course. The simulation model was able to adequately predict hardware stresses in the initial situation where mechanical implant failure occurred. Furthermore, hydrostatic and octahedral shear strain of the revision situation were calculated to be within published healing boundaries—accordingly the fracture healed uneventfully. Our workflow is able to determine the mechanical environment of a fracture fixation, calculate implant stresses, interfragmentary movement, and the resulting strain. Critical mechanical boundary conditions for fracture healing can be determined in relation to individual loading parameters. Based on this individualized treatment recommendations during the early post-operative phase in lower leg fractures are possible in order to prevent implant failure and non-union development.
Introduction: Despite current clinical advances diaphyseal tibial fractures are associated with delayed- and non-union rates of over 10% (1–3). The development of a healing delay is dependent on many factors that often cannot be adequately influenced once the fracture has occurred (4). Of high significance in aseptic cases are vascularity and mechanical fracture environment (5). To determine the relevant mechanical influences on fracture healing numerical modeling and computer simulation has gained increasing interest (6). Based on the initial ideas of Pauwels, Wolff, Perren, and Frost ever more precise mechanical fracture environment boundary conditions for influencing tissue differentiation can now be given (7–12). Despite the differences between the models owed in part to the specifics of the simulations and input characteristics, these approaches and their experimental validation in animal research underscore the great importance of the mechanical environment for fracture healing. Two of the most relevant parameters to determine tissue differentiation during the course of fracture healing are interfragmentary shear strain and tensile or compressive volumetric strain (13, 14). While the clinical use of these simulated parameters has been shown in the case of a patient treated with an external fixator (15), these boundary conditions for hydrostatic pressure and volumetric fracture strain have yet to be applied to a clinical case with internal osteosynthesis. Despite its theoretical relevance especially in cases where failed fracture healing and failure of implant material point toward a high mechanical influence this has not been performed. Current clinical management is largely based on general treatment principles and surgeon experience depending on the applied hardware.
The aim of this study was, thus, to establish a simulation workflow based on clinical imaging data to (1) determine the pre- and post-treatment mechanical fracture environment in a tibial fracture revision case, (2) simulate the associated volumetric strain and octahedral shear strain resulting from patient weight-bearing, and (3) provide a clinical proof-of-concept over the treatment course.
Materials and Methods: A 55-year old, female patient (height 152 cm, weight 73 kg) was treated for an open distal tibial shaft fracture (Figures 1A,B) with debridement, temporary external fixation, negative pressure wound therapy, unreamed intramedullary tibial nailing (8 mm diameter) (Figures 1C,D) and MESH graft skin closure at an external institution within the span of 4 weeks. Immediate post-operative full weight-bearing was ordered. Approximately 7 weeks after the tibial nail procedure was performed and without further trauma the patient suffered from an implant failure and refracture of the initial situation (Figures 1E,F). She was then referred for treatment to our institution, where after an initial hardware removal, temporary external fixation and histological and microbiological exclusion of infection, a reamed nailing procedure (9 mm nail diameter) and fibular plate osteosynthesis was performed (Figures 1G,H). Again, immediate post-operative full weight-bearing was performed and reached within the inpatient stay, as controlled with plantar pressure measurements (16). To estimate the non-union risk of the patient the Non-Union Risk Development (NURD) Score was calculated as 7 (17). Furthermore, the patient suffered from a severe Neurofibromatosis, that if counted as a chronic condition would increase the NURD score further to 9. The patient consented to the study. Only routine imaging data was used and the study was approved by the local ethics committee.
